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Sintered NdFeB magnet manufacturing process

Sintered Neodymium Magnets

GX Magnet manufactures custom sintered neodymium-iron-boron (NdFeB) magnets for automotive, home appliance and industrial motor applications. We supply block, disc, ring, arc-segment and custom-shaped magnets to customer drawings, with the grade, coating, magnetization and inspection criteria defined for each project.

  • Block, disc, ring, arc-segment and custom-shaped sintered NdFeB magnets
  • Grade, dimensions, coating, magnetization and acceptance criteria defined for each drawing
  • Engineering review for motors, actuators and magnetic assemblies
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Custom sintered NdFeB magnets in multiple shapes

Magnet Manufacturing Since 1992

GX manufactures permanent magnets and magnetic components to customer drawings for appliance, automotive, pump and industrial motor applications.

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Project Review

Get a Faster Quote: 
Send Us These Details

Send the available information below for a faster, more accurate quotation. A drawing is the best starting point. If some details are still open, GX will help identify what needs to be confirmed.

Send Your Drawing & Dimensions

Send a 2D or 3D drawing showing the magnet shape, dimensions, tolerances, datums, chamfers, and assembly interface.

Material & Magnetic Requirements

Specify the NdFeB grade or required magnetic properties. For magnetic flux or surface flux density requirements, include the target value, measurement position and test conditions.

Magnetization & Operating Conditions

Provide the magnetization direction, pole count or pole pattern, operating temperature, coating, environmental conditions, and assembly method.

Application & Supply Inputs

End application, operating environment, sample-validation plan, estimated annual volume and delivery requirements.

Product and supply scope

What Are Sintered Neodymium Magnets?

Sintered neodymium magnets, or sintered NdFeB magnets, are rare-earth permanent magnets based on the Nd-Fe-B material system. They offer high remanence and maximum energy product, but finished-part performance still depends on the grade, geometry, magnetization, operating temperature and magnetic circuit.


GX Magnet supplies block, disc, ring, arc-segment and custom-shaped sintered NdFeB magnets. Quotations and sampling plans are based on the customer drawing, required magnetic properties, coating, magnetization, tolerances and operating conditions.

Custom Neodymium Magnets on Engineering Drawing
Product ScopeBlock, disc, ring, arc-segment and custom-shaped sintered NdFeB magnets for OEM products and magnetic assemblies.
Drawing-Based SpecificationDimensions, tolerances, grade, coating and magnetization are reviewed against the customer drawing and assembly requirements.
Application ReviewThe magnet is evaluated within the intended magnetic circuit, assembly interface, operating environment and validation plan.
From Sample to Production
The approved drawing and sample specification provide the basis for production planning and recurring batch supply.

Sintered NdFeB Product Range

Sintered NdFeB Magnet Product Range

GX supplies block, disc, ring, arc-segment, bar, and custom-shaped sintered NdFeB magnets manufactured to customer drawings.

Sintered NdFeB block magnets

Sintered NdFeB Block Magnets

Rectangular and square sintered NdFeB magnets manufactured in custom sizes, grades, coatings, tolerances, and magnetization directions.

Sintered NdFeB disc magnets

Sintered NdFeB Disc Magnets

Round, flat sintered NdFeB magnets manufactured to the specified diameter, thickness, grade, coating, tolerance, and magnetization direction.

Sintered NdFeB ring magnets

Sintered NdFeB Ring Magnets

Ring-shaped sintered NdFeB magnets with a central bore, available in custom outer diameters, inner diameters, thicknesses, coatings, and magnetization configurations.

Sintered NdFeB arc-segment magnets

Sintered NdFeB Arc-Segment Magnets

Curved sintered NdFeB magnet segments for motors and rotor assemblies, manufactured to specified radii, angles, dimensions, tolerances, and magnetization requirements.

Sintered NdFeB bar magnets

Sintered NdFeB Bar Magnets

Elongated rectangular sintered NdFeB magnets manufactured in custom lengths, cross-sections, grades, coatings, and magnetization directions.

Custom sintered NdFeB magnets

Custom Sintered NdFeB Magnets

Non-standard sintered NdFeB magnets manufactured to customer 2D or 3D drawings, including custom geometries, tolerances, coatings, and magnetization configurations.

GX Advantages in Sintered NdFeB Magnet Development

GX coordinates material formulation, grain boundary diffusion, pilot trials, surface protection and batch validation through qualified sintered NdFeB manufacturing resources. Each production route is selected around the required Br, Hcj, operating point, temperature exposure and commercial target.

1. Multiple Material Routes

GX can evaluate conventional, heavy-rare-earth-free and grain-boundary-diffused NdFeB routes across N, M, H, SH, UH, EH and AH grade families. The selected route depends on the required magnetic properties, operating conditions, geometry and validation criteria.

Buyer Value

Compare different cost, coercivity and temperature-performance strategies instead of being limited to one standard formulation.

2. Reduced Heavy-Rare-Earth Options

For suitable applications, high-abundance rare-earth and reduced-heavy-rare-earth formulations can be evaluated to reduce dependence on Dy and Tb. Alloy composition, phase structure and sintering response are validated before the material route is approved.

Buyer Value

A more balanced solution for projects sensitive to raw-material cost and supply risk.

3. Targeted Grain Boundary Diffusion

Grain boundary diffusion routes using Dy- or Tb-containing media can be evaluated to increase intrinsic coercivity, Hcj, through more targeted heavy-rare-earth use. Available application methods include PVD, screen printing and spraying, subject to magnet geometry and production-site capability.

Buyer Value

Higher coercivity can be pursued without automatically changing the entire magnet to a higher-cost bulk alloy.

4. Pilot Trials Before Scale-Up

Qualified R&D pilot resources support new-formula trials, small-batch material preparation and limited-volume sintering validation before recurring production. Available pilot references include 20–50 kg material batches and 1–50-piece trial runs, subject to project and facility confirmation.

Buyer Value

Material and process risks can be evaluated before committing to full tooling and volume production.

5. Batch Consistency Management

Batch consistency is managed through controls covering raw-material composition, oxygen level, powder particle distribution, pressing density, magnetic orientation, sintering conditions and finished magnetic properties. Production results are compared with the approved material specification and sample baseline.

Buyer Value

Reduced variation between development samples and recurring production batches.

6. Coating Reliability Matched to Exposure

Ni-Cu-Ni, zinc, epoxy and other project-specific surface systems can be reviewed according to humidity, temperature, handling, bonding and assembly conditions. Coating thickness, adhesion and corrosion testing are defined with the applicable test method and acceptance criteria.

Buyer Value

Surface protection is selected for the actual operating environment rather than treated as a catalog color option.

Selected GX Sintered NdFeB Material Grades

Selected production grades spanning M to AH coercivity classes. Values are standard material-property ranges; maximum working temperatures are based on L/D ≥ 0.7.

Material Grades Overview

Material and orientation

Sintered NdFeB Magnet Requirements for OEM Projects

Define the grade and magnetic-property requirements together with the magnet geometry, magnetization and installed assembly conditions.

NdFeB Magnetization Direction Options

NdFeB Grade & Magnetic Properties

Specify the required NdFeB grade or magnetic-property range, together with the operating temperature, load conditions and acceptable irreversible loss where applicable.

Magnet Geometry

Block, disc, ring, arc-segment and custom-shaped configurations are reviewed against the customer drawing and assembly interface.

Magnetization Configuration

Define the magnetization direction and pole configuration for the final magnetic circuit. If magnetic flux or surface flux density is an acceptance criterion, the measurement position and test conditions must also be agreed.

Coating & Operating Conditions

Specify the coating, environmental exposure, operating temperature and application-specific validation conditions before sampling.

Drawing Review Before Sampling

Send the available drawing, required grade or magnetic properties, dimensions, tolerances, coating, magnetization and application details. GX reviews these inputs before preparing the quotation and sample specification.

Engineering data

Technical Information Required for Sintered NdFeB Magnet Selection

Final specifications are defined by the approved NdFeB grade, product drawing, magnetization requirements, test conditions and sample-validation results. Material properties and finished-part magnetic acceptance criteria are documented separately where applicable.

Project specification framework
ParameterAvailable or reviewed scopeBuyer inputApproval basis
Material systemSintered neodymium-iron-boron (NdFeB) magnetsApplication, operating conditions and material requirementsApproved material specification
Material gradeProject-specific NdFeB grade or magnetic-property rangeRequired Br, Hcb, Hcj and (BH)max values, where applicable, plus the operating-temperature requirementApproved material specification and sample results
Finished-part magnetic criteriaMagnetic flux, surface flux density or other agreed characteristics, measured under defined conditionsRequired values, magnetic circuit, measurement position and test methodApproved inspection specification and records
MagnetizationDirection and pole configuration defined for the part geometryMagnetization direction, pole configuration and acceptance criteriaApproved magnetization specification
FormsBlock, disc, ring, arc-segment, bar and custom-shaped NdFeB magnets2D or 3D drawing and assembly interfaceDrawing review
Dimensions and tolerancesDefined according to part geometry, critical dimensions and assembly requirementsCritical dimensions, datums and fit requirementApproved drawing and sample inspection
Coating and surfaceCoating and appearance criteria selected for the application and environmental conditionsRequired coating, exposure conditions and appearance criteriaApproved drawing and inspection specification
Operating conditionsReviewed for temperature, corrosion exposure, mechanical load, magnetic load line and assembly methodEnvironmental profile and validation planProject-specific test agreement

Send the available drawing together with the required magnetic properties, coating, magnetization, operating conditions and application details. A material grade alone does not determine finished-part magnetic output, assembly fit or motor performance.

Project Development Flow

From Drawing Review to Sintered NdFeB Production Release

The approved drawing, material specification and sample-validation results establish the controlled specification for production planning.

01

Drawing & Application Review

Review the magnet geometry, assembly interface, operating environment and available project requirements.

02

Material & Magnetic Requirements

Confirm the NdFeB grade, required material properties, finished-part magnetic criteria, magnetization direction and pole configuration.

03

Specification Alignment

Define critical dimensions, tolerances, coating, test conditions and acceptance criteria for the sample stage.

04

Sample Preparation

Prepare samples according to the reviewed drawing and the agreed technical specification.

05

Sample Validation

Evaluate samples against the agreed dimensional, magnetic, surface and assembly requirements using the defined test methods.

06

Production Release

Move to batch production after the drawing, sample result and supply requirements are approved for the project.

Verification

Inspection from Sample Approval to Shipment

The control plan follows the approved drawing and the agreed dimensional, magnetic, surface, packaging and documentation requirements.

Precision inspection of sintered NdFeB magnets
Project-Defined Inspection and Release Items
Inspection itemControl approachWhy the buyer needs it
Drawing and dimensionsCritical dimensions, datums and tolerances are checked against the approved drawing using the specified measurement methods.Confirms fit with the mating component, mounting interface and available assembly space.
Magnetic propertiesMaterial properties and finished-part magnetic characteristics are checked against their respective specifications and defined test conditions.Confirms that the supplied part meets the agreed magnetic acceptance criteria.
MagnetizationMagnetization direction and pole configuration are verified against the approved magnetization specification.Reduces the risk of installation errors and magnetic-circuit mismatch.
Appearance and coatingEdges, coating and appearance are evaluated according to the documented acceptance criteria.Verifies conformity before assembly and shipment.
Packaging and shipment releasePackaging, labeling and shipment documentation are checked against the approved delivery requirements before dispatch.Confirms product identification, quantity and shipment preparation.

Application fit

Where Sintered NdFeB Magnets Fit OEM Projects

Selection depends on the magnetic circuit, component interface, operating environment and project-specific performance requirements.

Sintered NdFeB magnets for automotive motor and actuator components

Automotive Motor & Actuator Components

For motor and actuator assemblies where magnet geometry, magnetization, operating conditions and installation interfaces are defined by the project drawing.

Sintered NdFeB magnets for home appliance motors and actuators

Home Appliance Motors & Actuators

For compact motor and actuator assemblies in appliances, subject to the required magnetic performance, installation space and operating conditions.

Sintered NdFeB magnets for industrial motors and equipment

Industrial Motors & Equipment

For industrial motor and magnetic-component projects requiring a defined NdFeB magnet geometry and controlled production specification.

Sintered NdFeB magnets for consumer electronics components

Consumer-Electronics Components

For compact magnetic-component applications where available space, geometry and assembly requirements must be considered together.

Engineering Review

Define the Sintered NdFeB Magnet Before Sampling

For application review, a sintered NdFeB magnet should be evaluated within its magnetic circuit and assembly rather than by material grade alone. Before preparing samples, GX reviews the drawing, required magnetic properties, critical dimensions, magnetization and operating conditions.

Engineering review for custom sintered NdFeB magnet projects
Project Inputs
The drawing, grade or required magnetic properties, coating, magnetization, critical dimensions, operating environment and estimated annual volume provide the starting point for review.
Engineering Review FocusMagnet geometry, assembly interface, magnetic acceptance criteria and validation requirements are reviewed together for the intended application.
Sample Approval BasisThe reviewed drawing and agreed technical specification provide the basis for sample validation and subsequent production planning.

Documentation Review

Quality Documentation for Sintered NdFeB Projects

Quality-system certificates, material-compliance declarations, drawings, inspection records and delivery documents are reviewed for the quoted part. The document scope must match the specified material, coating, part number and production batch where applicable.

Quality-System Documentation

Applicable quality-system documentation can be shared according to the quoted manufacturing scope and customer project requirements.

Material Compliance Requirements

RoHS, REACH and other material-compliance requirements should be stated at the RFQ stage and reviewed for the specified NdFeB material, coating and supplied part.

Project Documentation

Drawings, sample-approval criteria, inspection requirements and delivery documentation are reviewed as part of the project specification.

Industry engagement

Magnetic Materials and Motor-Component Exhibitions

GX Magnet participates in magnetic-material and motor-component exhibitions to present custom NdFeB magnet capabilities and discuss project requirements with engineers and buyers. Visitors can review magnet geometries, drawing-based development procedures and application-specific supply options.

GX Magnet Exhibition Booth and Magnetic Materials